Stamping Materials
Certified materials for precision metal stamping (ISO 9001, NIST 800-171).
Materials You Can Trust
Precision Metal Stamping Materials
We provide comprehensive support to various industries, offering a diverse range of stamping materials from stainless steel to aluminum. Our equipment is versatile, accommodating a broad spectrum of thicknesses and finishes. Whenever necessary, we ensure complete traceability and documentation. With our ISO 9001 and NIST 800-171 certifications, our customers can trust that they are receiving the highest quality materials for their prototyping, providing them with peace of mind and confidence in our services.
Synergy Prototype works with the following types of materials:
Armor Plate
Mild Steel
Galvanized Steel
High Strength Steels
Stainless Steel
Aluminum
Copper
Brass
Bronze
Titanium
Aluminum Sheet Metal Stamping
Engineered Light, Built Strong
Precision in Aluminum
Take commercial and industrial parts from concept to production with our complete range of precision stamping services for aluminum parts. At Synergy Prototype Stamping, LLC., we specialize in low-volume prototyping runs, engineering services, and full-scale production of stamped aluminum parts. Our state-of-the-art aluminum sheet metal stamping provides exceptional quality and speed while adhering precisely to project specifications. Aluminum parts and assemblies are optimal for electronics, aerospace, automotive, and consumer goods manufacturing.
Lightweight and Durable Solutions
Advantages of Aluminum Sheet Metal Stamping
Aluminum has an outstanding strength-to-weight ratio, making it ideal for products that must be lightweight and durable. This versatile metal offers excellent corrosion resistance for outdoor and indoor products, from wind generators to aircraft assemblies.
In terms of manufacturing advantages, aluminum sheet metal stamping provides an attractive combination of:
Relatively low cost
Exceptional formability
Precise shaping
High production speed and volume
Good thermal characteristics
Unlike steel, aluminum doesn’t require a protective coating for corrosion resistance, though some OEMs opt for anodized coatings for enhanced durability.
High-Performance Aluminum Parts
Stamped Aluminum Parts for Every Industry
With different grades of aluminum to choose from and limitless design possibilities for stamping, cutting, drawing, and forming, our parts meet the needs of countless industries:
Electronics and technology
Robotics and automation
Consumer goods manufacturing
Shipbuilding
Our precision aluminum stamping capabilities adapt to large and small parts, blanks, and complex assemblies. We can produce body panels, automotive engine parts, and structural components for aircraft. Other stamped aluminum parts include enclosures and heat sinks for data centers.
Efficient Aluminum Part Production
Common Aluminum Grades for Stamped Parts
We work with many grades of aluminum:
Grade 1100: High formability for tight tolerance parts
Grade 3003: Good strength, thermal tolerance, and electrical conductivity
Grade 5052: Enhanced resistance to chemical and environmental corrosion, including salt water
Grade 6061: High strength, excellent corrosion resistance, improved weldability, and compatibility with heat treatment
Our recommendations can help clients streamline production while ensuring high-quality results and tight tolerances.
High-Quality Aluminum Parts for Every Application
At Synergy Prototype Stamping, LLC., we have the expertise, technology, and machining equipment necessary to create high-performance aluminum parts. Our team is ISO 9001 and NIST 800-171 certified for defense and aerospace manufacturers. Request a quote for aluminum sheet metal stamping and engineering services today.
Mild Steel Prototype Stamping
Mastering Mild Steel Prototyping
Low-Cost Prototype Stamping with Mild Steel
Mild steel’s combination of low cost, excellent formability, and broad workability makes it ideal for prototyping, component design, and test runs. This popular material also offers high strength and ductility for general-purpose applications, delivering durable parts for construction, automotive manufacturing, and dry goods manufacturing. At Synergy Prototype Stamping, LLC., we specialize in mild steel prototype stamping, short runs, and low-volume component manufacturing. Whether you’re looking to engineer custom low-carbon steel parts, streamline your production process, or simplify your operations, our expert team has the solutions you need.
Low-Carbon Steel Parts
Mild steel contains between 0.05% and 0.3% carbon content. The composition of low-carbon steel gives it less tensile strength than high-carbon variants but increases malleability, ductility, and machinability. Mild steel is also affordable, easy to weld, and compatible with conventional heat treatments.
Our team has the capabilities to handle production runs of up to 100,000 units. We create low-carbon steel parts for general contractors, automakers, repair shops and fleet managers, and agro-businesses.
Benefits of Using Mild Steel for Prototyping
The affordability of low-carbon steel is an excellent fit for short-run mild steel stamping and custom parts. By using mild steel instead of more expensive metals, you can keep parts costs down and create a huge range of stamped, machined, and laser-cut designs. Low-carbon steel’s ductility allows for deep draws, sharp bends, and complex shapes.
With high machineability, mild steel can accommodate tight tolerances for precision applications. When combined with our CNC equipment and advanced software tools, low-carbon prototype stamping offers exceptional accuracy.
Mild Steel and Low-Carbon Steel Stamping Techniques
Carbon steel supports deep draw, shallow draw, progressive die stamping, cutting, piercing, blanking, coining bending, and other prototyping and machining processes. We also have advanced equipment for secondary production, including welding, finishing, and assembly services.
Industries Served and Applications
Nearly any manufacturing industry can benefit by using mild steel for prototype parts. This readily workable material can help you determine ideal shapes and production methods for project goals. We provide complete engineering to production services, helping with problem-solving to efficiency gains.
Mild steel prototype stamping and production runs are commonly used for machinery, construction equipment, automotive parts, and building hardware. We also produce blanks, complex designs, and assemblies for automotive manufacturing and consumer electronics.
Mild Steel Prototype Stamping Capabilities
At Synergy Prototype Stamping, LLC., we have over a decade of expertise with mild steel prototype stamping and tight-tolerance parts. We have an excellent reputation for quality, precision, and prompt delivery — exactly what you would expect from an ISO 9001- and NIST 800-171-certified business.
Stainless Steel Stamping
Your Expert in Custom Stainless Steel Stamping
Precision in Stainless Steel
Stainless steel is a versatile material for commercial and industrial manufacturing. Stainless steel parts are used in medical devices, aerospace components, petrochemical storage tanks, consumer electronics, and many other applications. At Synergy Prototype Stamping, LLC., we specialize in custom stainless steel stamping for prototyping, short-run production, and tight-tolerance parts. We can engineer high-performance stainless steel parts, complex designs, and complete assemblies.
Types of Stainless Steel for Prototype Stamping
As experts in stainless steel short-run stamping, we work with a wide range of metal grades. We can source various stainless steel grades for corrosion resistance, weldability, and thermal properties.
302
This grade has excellent thermal resistance, machinability, and weldability. Grade 302 is often used for cryogenic parts and high-speed consumer goods such as blenders, washing machines, and dishwashers.
304
Grade 304 is widely used in all manufacturing industries because of its versatility. This grade blends strength, weldability, corrosion resistance, and ductility, making it ideal for pressure applications and industrial parts.
316
This marine-grade stainless steel provides outstanding work hardening capabilities and excellent corrosion resistance to acids and saltwater (chlorides). Grade 316 stainless steel stamping is commonly used in food and beverage manufacturing, coastal environments, and watch parts.
420
Commonly called surgical steel, grade 420 offers maximum oxidation resistance, good strength, and high luster. Stamped parts are used in knives, needle valves, scalpels, and other precision tools.
440
This heat-treatable grade offers high hardness (Rockwell 58) and edge retention. It provides outstanding strength for industrial tools, professional-grade cutlery, and conveyor parts.
904L
This low-carbon, high-alloy stainless steel provides optimum corrosion resistance for acetic, phosphoric, and sulfuric acids, along with high resistance to chlorides. It is also highly formable and easy to weld.
200-Series
The 200-series of stainless steel offers more wear resistance. It works well for proof-of-concept prototypes.
Industries and Applications for Stainless Steel Stamping
Stainless steel short-run stamping is an excellent way to meet demanding product specs and tight tolerances. We create parts for:
Heavy machinery, chemical processing equipment, and industrial equipment
Prep surfaces, storage tanks, equipment, and piping systems for food and beverage processing
Exhaust systems and specialized components for aviation, military, and aerospace
Engine parts for automotive manufacturing
Petrochemical, pipeline, and off-shore oil and gas applications
Medical and pharmaceutical systems
Our engineering and design team can help you select the right stainless steel grade and metal gauge for your application.
Choose the Experts in Stainless Steel Stamping
For over a decade, we’ve created high-quality parts with exceptional precision. We provide complete engineering, CAD design, laser cutting, and CNC machining services. We’re fully ISO 9001 and NIST 800-171 certified for stainless steel stamping and prototyping. Request a quote for more details.
Get a Quote Today!
Contact Synergy Today
Looking for precision metal stamping or custom fabrication? Our team is ready to help. Contact us today to discuss your project needs!